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Christchurch airport departures

Fibreglass Manufacturing Case Study: Composite Beam Covers for Airport Departures Hall

Case Studies, Manufacturing, Tourism

Project Overview

Our team was engaged to manufacture and install specialised tapered composite beam covers for the large L-section steel roof beams within Christchurch International Airport departures hall. We took over the contract partway through the project, ensuring a seamless continuation of work and maintaining the required performance and aesthetic standards.

The Challenge

The steel beams required additional fire protection to meet strict airport safety regulations. At the same time, the client wanted an attractive, streamlined finish that would blend with the architectural design of the departures area. The solution had to be durable, lightweight, and straightforward to install with minimal disruption to airport operations.

Our Solution

We designed and produced fire-resistant, low-smoke-emission tapered composite covers, specifically engineered to fit the unique geometry of the L-section beams. Each cover served a dual purpose:

  • Enhanced Fire Performance: Providing a higher fire rating to protect critical structural elements.
  • Aesthetic Improvement: Delivering a clean, refined appearance that complements the terminal’s interior design.

To ensure efficient transport and installation, the covers were manufactured in 4 metre sections, allowing for easier handling and precise alignment during the fitting process.

Composite Beam covers in the Christchurch airport departure lounge

The Outcome

The completed installation delivered a compliant, visually appealing solution that met all safety and design requirements stipulated by Christchurch International Airport. By taking over the contract and executing the project with careful coordination, we helped the client achieve a high-quality finish while enhancing fire safety for one of the airport’s busiest areas.

Read more about our architecture & construction projects