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O-Studio Float Cabin

Case Study: Designing and Manufacturing Float Cabins for O-Studio Wellness Centres

Case Studies, Wellness

Background

When O-Studio Founder Tim Bateman approached us, he shared his vision for a new kind of wellness experience – a network of modern, calming centres where people could train both body and mind. Central to his O-Studio concept was a purpose-built float cabin that would enhance the restorative environment he aimed to create.

Our Involvement

Tim had a clear idea of the type of float experience he wanted to offer, and we partnered with him to turn that concept into a functional, manufacturable design. Working collaboratively, we refined the float cabin’s structure, features, and materials, and then moved it through to full production.

Our team handled the entire process, including:

  • Concept development and feasibility assessment
  • Design optimisation for strength, durability, and functionality
  • Manufacturing using high-quality composite materials
  • Assembly and testing to ensure performance and reliability in a commercial environment

The Product

The final float cabins are a key feature in O-Studio’s wellness offering. Designed for calm, comfort, and performance, they provide a premium sensory experience for users.

Key features include:

  • Spacious interior: Designed for full body extension and comfort
  • Effortless flotation: 500 kg of Epsom salt dissolved in warm water keeps the body naturally buoyant
  • Customisable environment: Users can float in complete darkness and silence or choose soft lighting and gentle sounds
  • Focus on tranquillity: Every element of the design supports relaxation, recovery, and mental clarity

These cabins offer a peaceful escape where users can let go of stress, ease muscle tension, and experience deep mental and physical reset.

The Outcome

The float cabins have become a signature element within O-Studio’s wellness centres, helping to create a consistent, high-quality experience across locations around New Zealand. The collaboration brought Tim’s vision to life, delivering a product that is both visually refined and engineered for long-term commercial use.

Our partnership with O-Studio continues to underscore our commitment to designing and manufacturing innovative composite solutions that enhance modern health and wellbeing environments.

From the Client

“Working with the team at The Composite Group has been a game-changer for O-Studio. They took our vision for a modern, restorative float experience and turned it into a product that exceeds expectations—both for us and for our clients. Their attention to detail, open communication, and commitment to quality made the entire process seamless. We see them as a true partner in our journey.”

Tim Bateman, Founder, O-Studio